Execution Summary:
The machining cycle for this part is stable, with a tool health assessment indicating an estimated remaining useful life of over 500 hours. Spindle load is well-managed, peaking at 89.0% and remaining safely below critical limits.
Report Information:
Report Creation Time: 2026-05-06 12:22 PM (Asia/Taipei)
Report/Part ID: AD886A40-61F1-42A7-B3C7-888EA889D0F6
NC Program Name: g_code.nc
RAG Status: Dynamic search completed
This report provides a detailed quality and stability analysis for Part ID AD886A40-61F1-42A7-B3C7-888EA889D0F6. The scope of this analysis includes a review of high-frequency sensor telemetry to verify machining consistency, tool wear trends, and overall cycle stability.
The telemetry data indicates a highly stable process. The vibration mean (vibr_mean) is 57.865, which is well within the baseline and far below the chatter threshold of 0.30 g. Torque variances across the X, Y, and Z axes are negligible, with Z-axis mean at 0.016 Nm, confirming a steady cutting process without significant runout.
From a predictive maintenance perspective, the tool's health is rated as Stable. With a Beta coefficient of -0.0007, the current tool wear trend suggests an estimated remaining useful life (RUL) of over 500 hours, indicating that no tool change is necessary in the immediate future.
The machining cycle aligns with AS9100 Rev D standards for risk mitigation and quality consistency. The spindle load (Sload) averaged 59.97% with a maximum of 89.0%. While the average load is slightly below the optimized roughing range (65%-85%), it remains well below the critical 95% threshold, meaning there is no risk of motor overload or excessive tool pressure. The consistent vibration and torque metrics demonstrate high process capability and minimal risk of part non-conformity.