Quality Analysis Report

Report ID: BF65B67C-AEFB-41C4-A359-D6B9BC5B0CC2 NC Program: g_code.nc Status: Stable

1. Executive Summary

The machining cycle for Part ID BF65B67C-AEFB-41C4-A359-D6B9BC5B0CC2 was analyzed. The process is currently operating within a stable regime. All critical mechanical health indicators are within normal limits, and the tool condition is rated as stable.

2. Mechanical Health & Stability Assessment

• Vibration Analysis: The mean vibration (vibr_mean) is 58.802, which is well below the chatter detection threshold of 0.30 g, indicating a smooth cutting process without significant resonance.
• Torque/Force Analysis:
  • X-Axis: Mean 0.0 Nm (Normal)
  • Y-Axis: Mean 0.0 Nm (Normal)
  • Z-Axis: Mean 0.024 Nm (Normal)
  • Conclusion: Torque values are within the standard range (0.00 - 5.00 Nm), confirming good stability.

3. Spindle Load & Efficiency

• Average Load: 59.5%
• Peak Load: 89.0%
• Assessment: The average load is slightly below the target roughing range of 65%-85%. While the process is safe and stable, it is currently under-utilizing the machine's capacity.
• Optimization Suggestion: Based on standard optimization guidelines, a load below 65% suggests that the Material Removal Rate (MRR) could be improved. It is recommended to safely increase the Feedrate Override (F.O.) to move the average load closer to the 65%-85% target for maximum efficiency.

4. Tool Health & Predictive Maintenance

• Condition: Stable
• Beta Coefficient: -0.0046
• Estimated Remaining Useful Life (RUL): > 500 hours
• Action: No tool change is required at this time.

Final Verdict: PASS The part is compliant with quality standards. Process optimization is recommended for increased efficiency.